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Influence of Dimensional Tolerance

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Influence of Dimensional Tolerance of Glass Guide Sealing Strip on Corner Cracking of C-pillar

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 After loading the glass guide rail sealing strip, the C-pillar joint angle cracks. In order to analyze the impact of dimensional tolerances on C-pillar corner cracking, dimension measurements were conducted on defective parts based on the standard tolerances for the measurement points from B-pillar to C-pillar of the guide groove sealing strip, and the C-pillar corner width before and after installation of three different sizes of the guide groove sealing strip was measured. The measurement results show that the defective parts are all of the minimum limit sizes, and the corner width of the C-pillar after loading has been stretched by 1mm. Through cutting, there are obvious cracks in the corner seam. However, the measurement point size of the intact parts from the B-pillar to the C-pillar is the basic size or the maximum limit size, and the corner width after loading has not been stretched, and there are no obvious cracks in the corner seam. Therefore, the standard tolerance range for the dimensions of the measurement points from B-pillar to C-pillar was changed from 626 ± 1mm to 627 ± 1mm, improving the impact of dimensional tolerances on corner cracking.

Introduction

The glass guide sealing strip is one of the important parts of an automobile, which plays a role in decorating, sealing, compensating for sheet metal errors, and providing a slide for glass. The performance of the glass guide sealing strip will directly affect the customer’s perception of the quality of the automobile. The glass guide sealing strip is clamped in the inner and outer panels of the door window frame and the inner guide rail and then cooperates with the door glass to play a sealing role. However, in the actual loading process, the corner of the guide rail sealing strip often cracks, seriously affecting the appearance and performance of the product. There are many factors that affect corner cracking, such as the design of the corner mold, the vulcanization process conditions for the corner, the unclean end surface, and the difficulty in crosslinking the corner material and the extrusion strip.
The C-pillar corner of the rear door glass guide rail sealing strip of a certain vehicle model cracked during loading. As shown in Figure 1, the cleanliness of the section of the cracked defective part is very good, which can eliminate the possibility of cracking due to insufficient cleanliness. According to the inspection standards and loading process of the guide groove sealing strip, this article determines the standard tolerance of the measurement points from the B pillar to the C pillar, and measures the dimensions of the defective parts; Measure the joint width of three different sizes of guide groove sealing strips before and after loading, and cut to see if there are obvious cracks in the joint.

Standard tolerance for measuring points from B-pillar to C-pillar of guide groove sealing strip

According to the inspection standard and loading process for the guide groove sealing strip, the B pillar of the guide groove sealing strip is used as the measurement starting point, and the C pillar is used as the measurement endpoint.

Dimension measurement of defective parts of guide groove sealing strip

Measure the measurement points from B-pillar to C-pillar of the cracked defective part, and the results are shown in Table 1. Of the 6 defective parts, 5 have a size of 625mm, all of which are the minimum limit size; Another piece has a size of 624.5mm, which exceeds the lower deviation.
Table 1 Dimension Measurement Results of Defective Parts of Guide Groove Sealing Strip

Product name

Measurement point position

Dimension of measuring point

Defective part 1

Measuring point from B-pillar to C-pillar

625mm

Defective part 2

Measuring point from B-pillar to C-pillar

625mm

Defective part 3

Measuring point from B-pillar to C-pillar

625mm

Defective part 4

Measuring point from B-pillar to C-pillar

625mm

Defective part 5

Measuring point from B-pillar to C-pillar

625mm

Defective part 6

Measuring point from B-pillar to C-pillar

624.5mm

Measurement of corner width of guide groove sealing strip after loading

Dimension of the guide groove sealing strip from the B-pillar to the C-pillar is 625mm

The dimension of the guide groove sealing strip from the B-pillar to the C-pillar measurement point is 625mm, and the corner width is 2.5mm. After loading, the corner width becomes 3.5mm, stretching by 1mm, as shown in Figure 3. After cutting and inspecting the corner seam, there were obvious cracks, indicating that the minimum limit size of 625mm became larger after loading, and the stress at the corner was large, leading to cracking.

The dimension of the guide groove sealing strip from pillar B to pillar C is 626mm

The dimension of the guide groove sealing strip from the B-pillar to the C-pillar measurement point is 626mm, and the corner width is 3mm. After loading, the corner width is still 3mm, without stretching. After cutting and checking the corner seam, there was no obvious crack, indicating that the basic size of 626mm was not stretched after loading, and there was no obvious stress at the corner.

The dimension of the guide groove sealing strip from pillar B to pillar C is 628mm


The dimension of the guide groove sealing strip from the B-pillar to the C-pillar measurement point is 628mm, and the corner width is 3mm. After loading, the corner width is still 3mm, without stretching, as shown in Figure 5. Through cutting and inspection of the corner seam, there was no obvious crack, indicating that the maximum limit size of 628mm was not stretched after loading, and there was no obvious stress at the corner.

Conclusion

After a series of verifications of the dimensions within the tolerance range, the minimum limit size of 625mm has been found to have a large stress on the corner joint after loading, which is one of the factors leading to the corner cracking of the C-pillar. Therefore, the standard tolerance range for the dimensions of the measurement points from the B-pillar to the C-pillar was changed from 626 ± 1mm to 627 ± 1mm, reducing the stress on the C-pillar corner, thereby improving the impact of dimensional tolerance on the cracking of the C-pillar corner.

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